China Worm Gearbox / Double Enveloping Worm Reducer / Combination Reducer agricultural gearbox head

Solution Description

Worm Gearbox / Double Enveloping Worm Reducer / Blend Reducer

Solution Description

Characteristic of Sgr Higher Efficiency, Lower Noice Cone Worm Series Worm Gearbox   : In a Worm Gearbox, Worm Reduction Gear Box, Worm Speed Reducer and Gear Motor Producer, three to eleven equipment teeth are usually in make contact with with the worm, relying on the ratio. The improved number of pushed gear tooth that are in make contact with with the worm drastically raises torque capacity also raises shock load resistance. In addition to growing the quantity of pushed equipment enamel in speak to with the worm, Worm Gearbox, Worm Reduction Gear Box, Worm Speed Reducer and Gear Motor Maker also increases the speak to location on each and every gear tooth. The true areas of instantaneous get in touch with among the worm threads and the driven equipment tooth are lines. These lines of contact go throughout the face of the gear tooth as it progresses by way of its total time of mesh with the worm. The traces of make contact with in double-enveloping worm gearing are configured to increase the power transmission capability and reduce the stress on every equipment tooth.

 

Datasheet on CUW double enveloping worm gear reducer :

Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque Weight
(CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
100 28 a hundred ninety 48 one.41~eleven.5 10 .25~ 62 683-1094 forty two
125 32 225 fifty five 2.forty two~19.seven 10 .25 ~ 62 1170~2221 65
140 38 255 65 3.ninety four~25.nine 10 .25 ~ 62 1555 ~ 3473 85
one hundred sixty 42 290 70 four.39~35.seven 10 .25 ~ 62 2143 ~4212 a hundred and twenty
one hundred eighty forty eight 320 eighty five.83~47.five 10 .25 ~ 62 2812 ~ 5387 170
two hundred 55 350 ninety seven.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
225 sixty 390 100 9.9~81.4 10 .25 ~ 62 4872 ~ 9224 290
250 sixty five 430 a hundred and ten twelve.9 ~one zero five 10 .25~ 62 6284~11892 380
280 70 480 one hundred twenty 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
315 seventy five 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
355 eighty 595 a hundred and fifty thirty~245 10 .25 ~ 62 14818 ~28014  1030
400 90 660 a hundred and seventy 32.1 ~261 10 .25 ~ 62 15786~29918 1400
450 a hundred 740 190 forty two.6 ~347 10 .25 ~ 62 2571~39881 1980
500 one hundred ten 815 210 fifty four.9 ~ 448 10 .25 ~ 62 27097~51180 2700

 

 

 Double-enveloping worm gearbox determine :

(Click on picture for a lot more data)

 

 

Packaging & Delivery

Package :                                                                                                

SGR gearbox use common wooden case for every equipment gear unit.

 

Delivery :                                                                                               

According to Client requirement, we shipping products by various transportation, Sea shipping and delivery, Air Transportation / Convey or Truck transportation etc.

You Appoint, We Support!

Our Companies

With all our actions DNV-ISO 9001, SGS -qualified, we stand for prime-quality services. Entrusting your gearboxes to the care of our Services.

Help shield your gearbox from wear and grinding, SGR gearbox converts torque reliably and effi­ciently.
We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox and so on to suit your software and fulfill your demands. 

These attributes empower a reputable and risk-free support daily life of over 200 000 operational hours. 

Our clients have been positioning their have confidence in in CZPT gear models considering that 1997. More than five hundred 000 gear models of our gearbox are in use reliably about the entire world, in several circumstances below very harsh conditions.

 

Our Honour and Patent :                                                                                                      

ABOUT US:                                                                                         

ZheJiang CZPT Weighty Market Machinery Co., Ltd.(previously recognized as ZheJiang Great Wall Reducer Co., Ltd. ) (sgrgear)  has gathered rich unique designing & manufacturing expertise following currently being established in 1996. CZPT model planetary equipment reducer has won honor of “Science and Engineering Progression Prize” awarded by the Countrywide Pace Reducer & Variator Industry Association.

We produce planetary equipment models, planar double-enveloping worm equipment speed reducers (cone worm gear reducer), helical-bevel gear motors, worm gear reducers, helical worm gear motors, helical equipment motors and a lot of other varieties of gear units. CZPT gear motors and gear units have provided satisfactory efficiency in diverse industrial apps, like metallurgy, mineral, architecture, shipbuilding, petroleum blend, aviation space-flight, lift routeing, textile mechanic, cement, prescription drugs, pumps, general mechanic and other area.

With the edge of high high quality & competitive cost, CZPT equipment motor and gear models are broadly welcomed in the domestic market and exported to Southeast Asia, Middle Asia, North The usa and European countries etc.

With the excellent screening plan, CZPT company is constantly retaining up with the most superior technological innovation in the world. We have presently obtained DNV-ISO9001: 2008 certification,SGS, CE and so on and a patent on CZPT branded gearbox. 

We have adopted innovative CAD and CIMS in design and style & manufacture, which assist our engineers produce 3 – 5 series of new efficient merchandise each 12 months. All personnel in sales & provider office are well trained termly, therefore you will be usually warmly welcomed and recognized by our business.

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: 90 Degree Angle
Hardness: Hardened
Installation: Horizontal Type
Step: Single-Step

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Customization:

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Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque Weight
(CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
100 28 190 48 1.41~11.5 10 .25~ 62 683-1094 42
125 32 225 55 2.42~19.7 10 .25 ~ 62 1170~2221 65
140 38 255 65 3.94~25.9 10 .25 ~ 62 1555 ~ 3473 85
160 42 290 70 4.39~35.7 10 .25 ~ 62 2143 ~4212 120
180 48 320 80 5.83~47.5 10 .25 ~ 62 2812 ~ 5387 170
200 55 350 90 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
225 60 390 100 9.9~81.4 10 .25 ~ 62 4872 ~ 9224 290
250 65 430 110 12.9 ~105 10 .25~ 62 6284~11892 380
280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
315 75 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
355 80 595 150 30~245 10 .25 ~ 62 14818 ~28014  1030
400 90 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
450 100 740 190 42.6 ~347 10 .25 ~ 62 20998~39881 1980
500 110 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700
Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: 90 Degree Angle
Hardness: Hardened
Installation: Horizontal Type
Step: Single-Step

###

Customization:

###

Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque Weight
(CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
100 28 190 48 1.41~11.5 10 .25~ 62 683-1094 42
125 32 225 55 2.42~19.7 10 .25 ~ 62 1170~2221 65
140 38 255 65 3.94~25.9 10 .25 ~ 62 1555 ~ 3473 85
160 42 290 70 4.39~35.7 10 .25 ~ 62 2143 ~4212 120
180 48 320 80 5.83~47.5 10 .25 ~ 62 2812 ~ 5387 170
200 55 350 90 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
225 60 390 100 9.9~81.4 10 .25 ~ 62 4872 ~ 9224 290
250 65 430 110 12.9 ~105 10 .25~ 62 6284~11892 380
280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
315 75 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
355 80 595 150 30~245 10 .25 ~ 62 14818 ~28014  1030
400 90 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
450 100 740 190 42.6 ~347 10 .25 ~ 62 20998~39881 1980
500 110 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.
agriculturalparts

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
agriculturalparts

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
agriculturalparts

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
China Worm Gearbox / Double Enveloping Worm Reducer / Combination Reducer     agricultural gearbox headChina Worm Gearbox / Double Enveloping Worm Reducer / Combination Reducer     agricultural gearbox head
editor by czh 2023-01-12